Box Lens Automatic Alignment Station

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Box Lens Automatic Alignment Station

Product Function Introduction

The alignment station is composed of automatic stepped module, visual orientation,automatic gluing and Marble vibration isolation system

4 axis high-precision stepper motor is used to adjust the parallelism between PCB and AWG with advanced structure design and fixture

Visual orientation system improves the accuracy of lens alignment position, reduces the alignment time and reduces the position error caused by material difference.

 The automatic clamping lens module uses lens tray feeding mode, and 54 materials can be replaced at a time. Realize offline feeding

Process operation, compatible with single lens, dual lens, single channel and multi-channels.

One-key calibration function support quickly calibrate the position of important parts such as the center of dispensing needle and suction nozzle.

The logical position system makes the gluing position more accurate. The gluing height and precision can be controlled. The gluing needle can be cleaned before each gluing , and the amount of glue can be controlled within 10%

Advanced algorithm can realize near-field and far-field switching, alignment and collimate lens. Or the aligning algorithm is combined to realize the maximum coupling value, or the defocus is coupled to the power value range value. Scan the original data and save the test results to the database.

A pressure sensor is designed perpendicular to the PCB direction to accurately locate the vertical alignment distance and prevent collision during the alignment process.

Advanced structure and marble vibration isolation design to ensure the responsivity change is less than 5% between before UV and after UV.

One-key operation after manual feeding, No man on duty in the all whole process.

 

System Performance Index 

Specification

Requirements

unit

Description

Products

10G/40G/100G

400G/800G

-


Alignment Materials

Lens

-


Axis accuracy

±0.05

±0.005

um

°


Repeatability

2%

-

 Responsivity value repeatability during repeated alignment for the same material

Stability

5%

-

 Maximum responsivity value fluctuation  between before UV and after UV

Single channel Alignment Time

30

S

Time from no signal to capturing optical signal of one channel.

Glue spot diameter

<10%

-

Gluing consistency